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The Titley frame raising

We’ve been working on a double height and vaulted oak framed extension for a while now, and on Thursday of last week, Jake, Angus, Lloyd and I made the arduous 4 mile trip down the road to Titley to erect the frame. Bizarrely, despite the relative proximity of the job, it didn’t seem to stop me worrying about forgetting bits and bobs even though we could have walked home to pick them up. Frame raising day always seems to set the butterflies off in the pit of the stomach…….mixture of excitement and trepidation as everything builds to a climax.

Having lived through one of the longest driest summers on record it was slightly disappointing (well bloody annoying actually) to be slopping around in the aftermath of a heavy downpour the night before in my steel toe capped flip flops. Hey Ho.

The wind died, it did stay dry, the crane turned up, everything went to plan. Here’s a pictorial guide of progress throughout the day.

timber frame pegs oak

An early but important job – Lloyd chief peg waxer! Driving in the pegs is so much easier that way.

Castle Ring Oak Frame

Jake and Angus assembling in the mud.

Oak frame raising

Pegs being trimmed. Much easier to put this together in one “H” on trestles rather than separately – those pesky tight curved braces are really tricky.

oak frame raising

Flying in an “H” frame over the scaffolding.

oak frame

Dropping the “H” into place and clamping to the scaffolding so we can let it go.

Oak framed extension

Lowering the first wallplate onto the jowl posts and braces. This frame has no mid height girding rail as it is double height with no first floor.

oak frame truss

Once the wallplates are on, we can start to assemble the first truss…

oak frame truss

We stand it vertical so we can fit the ridge braces…

Before we lift it fully assembled…

Ready to drop down onto 6 tenons.

Easy. Ready to peg up.

Oak framed extension

The last crossframe forms part of a minstrels’ gallery which will be accessed from the existing house. The balusters need inserting as we go along or it will be too late.

Oak truss

Another truss in the impending gloom…

After lunch we make a start on the roof. First the purlins with wind braces…

Ridge beams carpentry

Dropping the ridge beams into place.

Castle Ring Oak Frame

The end of day 1. Main structure now pegged up.

oak framed house

The minstrels’ gallery looking a bit safer now. At a later date, oak floor joists will contact the frame to the existing house.

oak framed extension

Castle Ring Oak frame woodworking

The following morning Jake and I cut and fixed the oak rafters to the roof and took some final photos.

Timber Frame

Castle Ring Oak Frame

This extension has been designed by Andrew Thomas architect from Hereford and forms part of a major refurbishment of an old oak framed house in Titley near Kington, Herefordshire. Ian Hamilton of Covenhope Construction is managing the building works.

We’ll keep you updated as the build progresses.


The Suffolk Raising

May 2017 was when Matt contacted us with a view to providing oak framed elements to his new build family home that was going through the planning process near Newmarket in Suffolk. Despite everything running smoothly and to plan, it has still taken just over a year to be in a position to erect the frames. Building in the UK requires patience and stickability it seems.

We actually finished the oak work just before Christmas and parked the frames until Matt was ready for us.

Castle Ring Oak Frame

In the workshop – the king posts and ridges all assembled complete with bracing.

Castle Ring Oak Frame

Two porch crossframes with jowled posts for the project in the workshop.

Oak framed house

Wallframe – ready for taking apart.

This year’s prolonged cold spells played havoc with the groundworks and caused lengthy delays, but finally we were able to load up and head East for the raising, hoping that a) the frame had not dried out and moved too much in the intervening 5 months, and that b) we could remember how it all fitted together.

Timber Frame transport

Loaded up at Castle Ring Oak Frame

The oak had already been delivered to site earlier in the week and we were able to make a prompt start on Thursday morning with Simon our crane driver from Huntingdon Plant. The oak work consisted of a 2 bay single storey vaulted kitchen/dining room, 2 porches and 3 internal partition wall frames.

Oak frame truss

Gable truss being pegged together to lift in whole.

Frame raising Castle Ring oak

Castle Ring Oak Frame

Lowering the gable truss onto the post tenons

Castle Ring Oak Frame

Slinging the 2nd king post truss

Castle Ring Oak Frame

Flying it over the masonry. We often attach the ridge braces to make life easier later on

Castle Ring Oak Frame

Number 2 ready for landing

Castle Ring Oak Frame

Last one, number 3 with a through tenon at the kingpost/tie beam joint

Oak Framed House Castle Ring

Just the ridge to go

crane timber frame raising

Simon the crane driver from Huntingdon Plant

Castle Ring Oak Frame

Pegging up the ridge

By lunchtime on a perfectly clear and baking hot day, we had finished the roof of the main vaulted structure, which meant we could concentrate on the porches and individual frames in time to send the crane home at 4pm having done all the heavy lifting. Matt had decided to temporarily support the porches on blockwork, with a view to propping them at a future date, and building the brickwork up underneath them – a good way to ensure that the brickwork ends up in the right place!

Friday turned out cooler and damp but we still dodged the rain and so were able to enjoy putting the finishing touches to our work with the pressure off – driving in all the hand made pegs, fixing the ridge and purlins down onto the trusses, and fitting the oak common rafters to the 2 porches.

Castle Ring Oak Frame

Pegging up and fixing down on Friday morning

Oak Porch

Porch rafters fitted

Oak framed extension

Main structure with side porch

Oak porch

The smaller of the 2 porches

oak framed extension

One of the internal frames

So no, the frame hadn’t moved, and we didn’t forget how it went together. Good luck to Matt as he oversees the rest of the build!


Single storey downsizing

Single Storey Oak Framed Annexe in Bishops Castle

Chris and Wendy were stepping back from running their busy campsite at Bishops Castle and commissioned a simple, single storey oak framed annexe from us in the Spring of 2017. We helped them prepare planning drawings and then designed a 3 bay structure with a low ridge height, the oak frame fully visible internally to be sheathed with an insulated softwood envelope.

We began to manufacture the frame at the beginning of August and 3 weeks later were ready to go to site for the raising.

Rob Dawson timberframe

Rob working on the frame in the workshop

Oak Frame building

Rob Dawson oak frame

Chris and Wendy had prepared the base, and erected the perimeter scaffolding and we were able to crack on with the raising in no time at all.

Oak framed building Castle Ring

Frame raising day

Castle Ring Oak Frame

Oak frame home

oak frame timber

Timber framed house

Castle Ring Oak Frame

Oak frame Shropshire

Closely space purlins to support insulated agricultural roofing panels

Castle Ring Oak Frame

Castle Ring Oak Frame

topping out ceremony oak frame timber frame

Edeline topping out with an oak branch

Unbelievably, by the end of October, Chris and Wendy were able to move in! Who said self-builds always take longer than you think? The key for these whizzer clients was knowing exactly what they wanted, and having the right tradespeople lined up to keep the build schedule on track, and on budget.

I popped in last week to see the results and was more than impressed with their spacious, quirky and comfortable home.

Roofing panels and waney edged douglas fir weather boarding

Timber frame home

Funky lead corner detail

Open plan living oak frame house

Open plan living

open plan living timber frame house

Oak framed house

Oak frame house

Colourful and creative use of space – blackboards for doors! Also notice the industrial electrical ducting

Oak framed houseoak frame house


Stiperstones frame raising

Last Thursday we were due to raise two small oak frames adjoining a property on the edge of the Long Mynd. Three years in the planning, Trish and Gary’s project had finally reached a point where they would get to see some oak!

Photos of the frames in our workshop:


Castle Ring Oak Frame

Rob Dawson Castle Ring Oak Frame

Oak frame house

Oak framed house

The Beast From The East had passed through leaving it’s trail of magnificent destruction from Siberia, snow drifts had melted, scaffolding was readied, Trish’s biscuit tin was full, what could possibly go wrong…..

As we left Castle Ring early on the day of the raising, all seemed set fair, but trundling over the Shropshire hills towards the Stiperstones, a few intermittent snow flakes developed into something a little more sinister, and by the time we had climbed up to the edge of the Long Mynd, there was a ground covering of the white stuff. Needless to say, the crane got stuck, we got stuck, the haulage company delivering the oak got stuck, and by 9am we had called off the raising – for the first time ever. We grumpily slunk back home and licked our wounds over the weekend, wondering whether Trish and Gary would ever get to see their sunroom and extension.

The answer was yes!

Castle Ring Oak Frame

Lean to gable framed by a beautiful blue sky

Castle Ring Oak Frame

Lifting the first crossframe into place. Sometimes it’s easier to preassemble rather than craning each piece in at a time

Oak framed sunroom

There she flies. We’ve attached the ridge brace too to save time

What is that??

Castle Ring Oak

Castle Ring Oak

Assembling and pegging up a complete crossframe for the extension

The main extension gable frame comprising 14 pieces being put together on trestles

Castle Ring Oak Frame

Castle Ring Oak frame

The strength of Jake. One handed!

Castle Ring Oak Frame

The last ridge piece being lowered into place. Gary capturing the moment

Castle Ring Oak

Oak extension

Scaffolding can be annoying sometimes. There’s an oak frame behind there somewhere

Oak Frame sun room

The joisted mezzanine in the extension

Oak framed house

Adam pegging up

Oak frame extension

All done. Stiperstones just visible in the background

Yesterday we finally got the frames up and it was a beautiful clear and still day. Jake, Adam and I assembled the sunroom first by midday, and finished the extension in the afternoon. Trish and Gary had rinsed the biscuit tin between Thursday and Tuesday which nearly resulted in a walk-out, but thankfully fresh supplies were commissioned, along with a delectable lunchtime spread of goodies to keep us all going. Thanks Trish!

We ran out of time to fit the rafters, but will be back to finish off tomorrow – probably too late for the biscuits though…..

Back to the Stiperstones today to finish fitting the rafters. Bit soggy

Kitchen extension

Common rafters and rooflight openings


Lancashire Hot Pot – a new oak framed home

Janet and Peter met us at the NEC Homebuilding and Renovating show in 2015 with the vague notion of incorporating an oak frame into a budding self-build project.

Nearly 2 years down the road, we finally delivered their oak framed house from our workshop to Leyland in Lancashire last week, and spent 2 days erecting the fruits of our labour.

By way of introductory context, Janet and Peter are an extraordinarily intrepid couple who (amongst myriad other things), find the time to be practically self-sufficient, have been running a wood turning business for 40 years, and can build narrow boats from scratch to sell on – they have just completed their 4th! All these activities may need to be set aside for a while, as they get to grips with their new project: no doubt they will be launching into as many aspects of the self-build as is humanly possible!

Loaded up at Castle Ring

We travelled up to Leyland on the Monday night and were greeted on Tuesday morning by the clear dry and still weather we had been praying for. We forgot to ask for a bit of warmth and so obviously it was punishingly cold…..but you can’t have everything.

Once the crane was rigged and positioned, we spent a good hour sorting the packs of wood: sod’s law…..everything you need is always at the bottom of the stack, and were ready to start erecting the frame by 10am.

The house comprises 7 crossframes, so we start at one end and keep going until we run out of components at the other. Post, beam, post, rail, post, wallplate, beam, post, rail, wallplate – and of course, not forgetting the braces. Concentrating on one timber at a time can be meditative and helps to prevent worrying about whether you are on schedule or not, and before you know it, there’s a big structure taking shape.

Castle Ring Oak frame

Dropping in a wallplate

Timber frame house

Jake and Sylvan inserting podgers to temporarily hold the frame together

Oak Frame house

Working along the frame

Castle Ring Oak Frame

Mexican standoff

Castle Ring Oak frame

Meeting of beam, post and brace

Castle Ring Oak Frame

Down tools, lunchtime Day 1.

Another of Janet and Peter’s skills was hospitality and we were treated to epic homemade catering fests. Day 1 featured hot dogs, jacket potatoes, baked beans and cheese (perfect for a cold winter’s day) Day 2 was possibly even better – Lancashire hot pot (what else?) all washed down with homemade cake and lashings of hot tea. On Tuesday evening, Rob, Jake and Sylvan were treated to a Lancashire Fondue (?) with various home brewed beverages – cider, strawberry wine and blackcurrant gin!

Castle Ring Oak Frame

Hot Pot – Jake, Sylvan and Shawn the crane driver tucking in.

By the end of Day 1, the main structure was up, and the trusses in place.

Day 2 was equally generous, and we enjoyed the same clear skies and frosty morning. By mid-morning we had installed the purlins, ridges and wind braces. The single storey “extension” was in place by lunchtime and then all that remained was to drop in the joists for the gallery/walkway, peg up and take some photos in the fading light.

Oak framed house

Flying in the purlins

Castle Ring Oak Frame

Castle Ring Oak frame

Castle Ring Oak frame

Oak frame extension

Single storey bedroom extension

Castle Ring Oak frame

Joisted gallery and walkway

Castle Ring Oak Frame

We were sorry to say goodbye and left bearing gifts and fond memories.
Thanks Janet and Peter for a great raising.


Hitting things with dead buffalos

Ok, I admit I was trying to get your attention…..but there is some truth in this headline grabbing blog title. Read on:

You might think the ancient and civilised craft of timber framing is performed in a hushed and reverential silence broken only by the subtle squeak of a hand plane, or the reassuring purr of a handsaw across the compliant grain of subjugated timber……

Far from it.

The music gets cranked up to 11 to get us in the mood (it could be AC/DC, Beethoven’s 9th or the Sex Pistols) before we unleash a clamorous cacophony of machinery in the form of chainsaws, morticers, circular saws and drills. In amongst this infernal hullabaloo we find plenty of time to bash and smash things with various boshing instruments most of which are made from the rolled up hide of buffalos (dead ones of course). I’d like to know how the mallet designers arrived at the conclusion that buffalo is best? Personally I’ve always fancied a vegan potato skin mallet but still haven’t managed to source one on the dark web.

We hit and pummel chisels, offset prickers, bits of wood (to move them, or just out of frustration), podgers, and occasionally each other. If something doesn’t quite move as desired, or a chisel is too blunt, there is always a bigger mallet to use, and we like to name them accordingly – the Commander, the Peacemaker, the Persuader, Brian.

Here are some of them. Collective term for a pile of mallets anyone?

castle ring oak frame rob


The Cairngorm Kitchen

Way back in 2011 when the world was a very different place and I still had some of my own teeth, Bruce and Carole got in touch via letter – yes, pen and paper was an acceptable form of communication back then.

Carole had come across an article in Homebuilding and Renovating magazine in a B & B up in the Highlands of Scotland, and was taken by the story about how we had built our house and wanted to see if there was any way we could erect a timber frame for a future project of theirs in Aberdeenshire. At the time, the timber of choice was to be larch or douglas fir. We corresponded for a while and then Bruce and Carole popped in to see us on a trip down south and we were able to show them at first hand the kind of work we do.

Eventually, 7 years down the line on Tuesday of this week, we put their oak frame up (choice of timber had changed) in the heart of the Cairngorms national park, and so fulfilled Carole’s dream.

oak framed house extension

The journey through planning, not to mention the 450 miles up to Scotland, was a long one, but plans were finally approved and we designed and fabricated the simple single storey frame which was to create an extension to their vernacular stone longbarn – essentially an open plan kitchen, dining area as a counterpoint to the cosy stone crofters cottage that they had already restored.

As is sometimes the case with geographically distant projects, our first trip to site can be when we actually turn up with the frame. This is obviously fraught with all sorts of potential pratfalls regarding access, scaffolding, groundworks etc which could potentially scupper the raising. Turning up in Scotland and being unable to raise the structure would have made for a much shorter blog though!

As it was, we set off at the crack of dawn on Monday morning having loaded the lorry, only to receive a call from the crane company within the first hour of our journey to say that high winds were forecast in the Cairngorms the following day and that they were pulling out. B*!x$? Not only were we faced with not being able to put the frame up, but there was also the distinct possibility now that we wouldn’t even be able to get the oak off the lorry……

oak framed timber frame

Thankfully, we no longer have to correspond with letters, so emails and phone calls were sent from the M6 motorway to Bruce up in Scotland. Within an hour he had organised for a telehandler and operator to be on site for the following day, and Sylvan and I could settle back into the monotony of our long road trip. Skip forward numerous service station stops and we veered off into the magical landscape of the Cairngorms national park, traversing heather and granite, mountain and moor.


Scotland oak frame house

Carole and Bruce hosted us on our weary arrival with a sumptuous meal and a warm welcome. The morning of the raising broke with clear skies and almost no wind! Maybe the crane company just didn’t fancy the job…..

Perfect conditions and the most breathtaking backdrop which took in Lochnagar, a mythical mountain rising to nearly 4000ft and part of the Balmoral estate, meant that the raising zipped along effortlessly.

Scottish homebuildScotland oak frame house

Oak frame home

oak frame

frame raising

By mid morning bait (or “fly” as they call it in Aberdeenshire) the jowled posts and wallplates were in place, by lunchtime we had assembled and installed the four trusses with curved collars, and by mid afternoon (tea and Battenburg cake, Balmoral style) we had dropped in the purlins, ridges and wind braces. All that remained was to peg everything together and fix down the purlins and ridge – 150mph winds were not unheard of up here so we didn’t want the roof blowing off.

oak framed house

roof ridge purlins

oak frame extension kitchen

What a truly amazing experience and thanks to Bruce for mucking in cheerfully with the raising and for Gary and his telehandler for providing expert lifting: calm and assured, just how we like it. Most of all, thanks to Carole for finding that magazine all those years ago and for sticking to her dream.

oak kitchen extension


Dawn of the Shed

Presteigne, our local town, is home to a kooky and creative community of people, some of whom have got too much time on their hands.

So it was that one of them, who need not be named (Owen Rimington), decided that what Presteigne needed, to get itself noticed even more, was a shed building competition. Rumour has it that the rather too cleverly titled “Dawn of the Shed” was the chicken that preceded the egg…

Not being nearly busy enough with timber framing (our day job), we decided to support Owen and the Sheep Music backed event. After all, how difficult could it be to build a shed out of recycled materials over the course of a weekend? It might even be fun.

We gathered together as many materials as we could lay our hands on – waste bits of studding, unused and old weatherboarding etc and struck gold with some decaying and dilapidated window frames that our friends Tony and Christine were about to consign to the tip (if such a thing existed in Powys anymore). Now it was time to assemble a team of crack (heads?) guerrilla carpenters who would sweep our funky shed, with a combination of inventiveness, imagination, and distilled genius, to Presteigne immortality…..and the glory of the coveted Shedwrights crown to boot.Presteigne order of shedwrights

As it happens, thankfully, there were no elite, crackerjack carpenters available, so rather like the shed itself, the team was comprised of various recycled, discarded, misfits and vagrants who had nothing better to do, and were attracted by the prospect of free beer and food for a whole weekend.

Saturday arrived and we assembled on site at a leisurely 11am to find that the other competing teams were already busily cutting, hammering, nailing and erecting. Realization struck. We had a lot to do and better get on with it.

Our fag-packet design was shared with the team,

Rob Dawson Tom Carter

Team Castle Ring

and we knuckled down, sorting the windows,

Presteigne Dawn of the Shed

and building the studwork walls to receive the windows, and fit on the pre-prepared base.


Dawn of the Shed Presteigne

All around us other sheds were taking shape and we were beginning to feel the pressure, and that we’d seriously misjudged something – either our abilities, time, or the quality of the opposition…

Presteigne went's meadow

Bar Presteigne

shed building


Rimington Presteigne

Finally at around lunchtime, we had the genesis of something that might one day resemble a shed and we raised three walls, to a distinct lack of fanfare I might add.

Spirits had been raised by this small sign of progress, and buoyed by some hearty supplies that were eaten on the hoof.

picnic presteigne

We beavered on into the afternoon, continuing with the studding and inserting the crumbling but stylish windows and door frames.

shed building

shed building tiny house

At least now our shed was “lockable” ( we even had a key) although we did have to lean the frame outwards to ensure that the doors could open.


Day one drew to a close, tools were downed and drinks and food were provided in the newly constructed bar.

Competition rules (such as any existed) suggested that no prefabrication was allowed, or the use of any glass. Well, we had ignored the frowned upon use of glass, so, in for a penny….we decided to pooh-pooh the prefabrication clause for good measure and make up the roof trusses back at home. My Saturday (evening) and Sunday morning were therefore not as relaxing as I would have liked, as I frantically endeavored to cobble together some fashionable and eye-catching roof trusses from curved oak offcuts. These were smuggled onto site on Sunday morning by which time everybody was too tired to notice, or too busy, or just didn’t care……I think we got away with it.

The trusses were lifted onto the wallplates, and now we really did have something that was starting to look like something!

Castle Ring Oak Frame shed

For the rest of the afternoon, everything went beserk as boards were ripped, crosscut, and slapped willy nilly onto the outside of our rapidly evolving construction,

Presteigne shed

Oak frame shed

whilst around us the other teams seemed to be in a similar frenzied state.

dawn of the shed

Gordon Langton builder Presteigne

Doug, Coral, Tom, Harold, Peter, Alithea, Dorothy, Jack, Richard and Malcolm put their collective shoulder to the wheel and somehow or other conspired to drag our shed towards a state of presentable completion. A 30 minute stay of grace generously bestowed by the junta of 3 impressively professional looking judges (suited and booted and complete with matching clipboards) gave us just enough time to literally throw on a few sheet of wriggly tin.

The bell tolled. Everyone collapsed in a sweaty heap. Thankfully it was all over.

Rob Dawson Castle Ring

Not quite in fact. Now we had to face the judges’ “interrogation” and discuss the so called “concept” of our shed.

Dawn of the Shed Presteigne

We tried to impress them with suitably sounding words – “recycled….community…..sustainable….creative”,  but I could tell by the impassive and cold look in their eyes that they could see through my flannel. I might just have well have said “we made it up, didn’t we. Isn’t it obvious?”

Suffice to say we didn’t win. Lewers Firth and his brilliant team of nail gunners from Firth Construction pulled it out of the hat with their inspired hinged extravaganza, and their theatrical, musical unveiling, which clearly swung the deciding vote. Worthy winners.

Dave Luke Presteigne Firth Construction

For once, this really was about taking part.

dawn of the shed

Sheep Music Presteigne

Thanks to everyone involved for a memorable weekend, and don’t forget to come down to the Sheep Music workshop event this weekend which will be using the sheds as venues.

Sheep Music Presteigne


Timber frame house – from Welsh Borders to Scottish Borders

Last week Jake, Sylvan and I ventured to the border with Scotland to put together a large house frame we have been building for Andy and Sue a couple of miles from Gretna Green.

Castle Ring Oak Frame workshop Presteigne

Castle Ring Oak Frame

Rob and Alithea Dawson Castle Ring Oak Frame

The oak frame stacked and ready for collection here in the yard at Castle Ring

As usual with frame raisings, as the time approached, so our apprehension grew. So many things have to come together for a raising that at times it feels an almost impossible task. Will the groundworks be accurately set out to receive the frame? Will the scaffolding have been erected correctly? Have we made enough oak pegs?

oak pegs timber frame house

700 oak pegs laid out to dry

Have we remembered the oak pegs? Will the crane turn up? Will the weather be kind to us? Would there be any tea and biscuits? See what I mean?

We motored past the Lake District along the M6, taking in the spectacular Cumbrian scenery, and arrived on Monday evening in time for a quick site inspection with Andy and Sue, ready for an early morning start the next day

You’ll be pleased to know the groundworks were spot on, the scaffolding perfect, and the oak had already arrived and been offloaded. So far so good

Next morning the crane arrived with Graham our operator for the next 2 days, and we ran into our first real issue – the crane’s stabilising outriggers on the one side were pushing through the stoned ground and disappearing into peat bog! If we couldn’t safely stabilise the crane, the frame wouldn’t go up. We needed railway sleepers. Lots of them. Strangely and fortuitously enough, Andy had an impressive railway sleeper collection in his garden which we were able to pilfer, and we kept stacking them below the crane’s outriggers until they stopped sinking. We had lost valuable time at the start of the day, but at least we could begin to assemble the frame

The weather was set fair, we pinned up the drawings, sorted out the multitude of curved braces and made a slow and steady start. As is usually the case when we raise frames, taking photos of progress gets forgotten due to time pressures and our frame sequence generally follows the same pattern 1) picture of open site ready for frame 2) picture of completed frame. This frame was no exception

So here’s a picture of the scaffolding….

Castle Ring Oak Frame

And 3 days later, here’s the completed frame:

In between times we lifted in bay posts, girding rails, floor beams, wallplates, trusses, floor joists, purlins, ridges and rafters, at times in the dry, but more often than not in the driving rain. By the end of the first day we had raised the main frame including the trusses, on the 2nd day we lifted in the double purlins and ridge using the crane, along with all the floor joists by hand, and finished knocking in the 700 oak pegs. By mid afternoon on the 3rd day we had fixed the common rafters to the roof and invited Andy to “top out” the frame with an oak branch scavenged from a nearby hedgerow.

Castle Ring Oak Frame

Jake sorting out the numerous braces

Double jowled ground floor post with multiple braces

Oak frame house

More rain

Oak floor joists

Floor joists dropped into their housings

Castle Ring Oak Frame Rob Dawson

Making a start with the rafters

Castle Ring Oak Frame

Andy helping out on the roof

Castle Ring Oak Frame

Chunky curved sling brace in the master bedroom

Rob Dawson timber framer

Rob fixing the last rafters

Castle Ring Oak Frame Welsh Borders

View through the upstairs

Topping out timber frame oak

Andy and Rob topping out the frame

Castle Ring Oak Frame

The roof is done

Oak frame house

View from the top

Sue kept our spirits up and our soggy bodies going throughout with a constant supply of bacon butties, cups of steaming hot tea, muffins, scones, tea cakes, haggis (yes really!) and best of all, the amazing, never to be forgotten self-filling box of chocolate biscuits, which replenished itself constantly and mysteriously for three whole days.

Jake Castle Ring Oak Frame

Timber frame

The magic chocolate box – every frame raising needs one

Thanks to Andy and Sue for their kind hospitality and for giving us the opportunity to play a part in building their new home


Outside of the comfort zone

Sculpture project for Studio Morison

We are timber framers. We generally work in a warm and dry workshop with a more or less flat floor, more or less square and straight timber, interpreting more or less decipherable frame drawings that have been prepared in autocad by a more or less qualified frame designer, building more or less recognizable traditional buildings with walls and a roof.

We are definitely not sculptors. Oh no.

So, imagine our surprise when Ivan and Heather Morison of Studio Morison contacted us to see if we were interested in building a large roundwood sculpture that they had designed and which had been commissioned for a new amenity space near Cambridge.

How large? What? Where? Why?

Our curiosity got the better of us and we made the mistake of taking a trip to the Morison workshop in nearby Weobley to meet Ivan and Heather to talk things through. We looked at their plasticine scale model, inspected the debarked chestnut logs coiled and stacked expectantly outside, scratched our heads and ended up feeling excited by the whole idea.The bait had been set, and before we knew it, we had shaken hands and agreed to fabricate the “Bronze House” – it even had a name…


This was of course the key question that now started to occupy our minds. Night and day. Thinking about constructing a 9m tall structure out of seriously wonky roundwood ended up being quite stressful but with the help of Greg Cohen, the responsible structural engineer, we came up with what felt like a suitable theoretical jointing method. Now we just had to put it into practice.

sculpture Studio Morison Castle Ring Rob Dawson

Castle Ring Oak Frame round timbers
The timbers were duly delivered to Castle Ring for fabrication (a mere 25 tons in all) and we were confronted by the enormity of what we had undertaken. In reality however, making a start meant we could stop worrying and start doing. The sculpture is based on 4 tripods with a dozen or so connecting timbers all of which had to be positioned to match the model. This was critical for the final positioning on site in Cambridge.
So we picked the first tripod. We created a flat on the first log with a chainsaw and planer, and laid up the second log so that we could scribe shoulders and a tenon. The mortice and tenon is secured with oak pegs and reinforced with stainless steel rod, washers and nuts. Now things got trickier as we had to find a way to correctly position the foot of the 3rd leg relative to the other 2. Up in the air! All this before we could scribe and cut the joint. As you can see we used the telehandler for lifting, with ropes tied to the correct lengths at the feet to form the base of the pyramid.
Castle Ring Oak frame
Rob Dawson

Castle Ring Oak Frame Castle Ring Oak Welsh Borders Oak Framers Herefordshire Jacob at Castle Ring Oak Frame timber

Studio Morison sculpture Castle Ring Rob Dawson

It worked!

With the 4 tripods now jointed on the ground, it was time to think about erecting them in the yard so we could continue working on the connecting timbers. We booked a crane, 2 telehandlers and a cherrypicker and prayed for a calm clear day, not always a given at the beginning of November…. We got lucky, and were able to successfully assemble the tripods in the air, taking care to brace the feet with 6″ x 2″ timbers to avoid stressing the joints. The tripods were then lifted independently and repositioned relative to each other. I’ve got no idea what the neighbours thought we might have been up to….. Castle Ring Oak Frame Castle Ring Oak Frame team Rob Dawson With the fundamentals of the structure in place, we could now focus on jointing the upper connecting pieces in place. Everything so far had taken place with the security of the earth beneath our feet, but now we had to step even further outside of our comfort zone with scribing and jointing happening 30 ft up in the air. Painstaking and dangerous work for sure, but slowly, piece by piece the sculpture took shape and 2 weeks ago, we were able to show off our work with an open viewing attended by over 80 interested and inquisitive spectators. Rob Dawson timber framer chestnut round timber The Bronze House sculpture wood Castle Ring Oak Frame chestnut timber Rob Dawson Ivan Morison sculpture timber frame Oak frame workshop Castle Ring Oak Frame sculpture

We’ve enjoyed making it, living with it, walking underneath and round it. It’s been all consuming at times and has pushed us far beyond our normal physical and technical limits. But we did it, and the warm glow of achievement hasn’t quite worn off yet, even though it was dismantled recently to begin it’s final journey to Cambridge. If you’d like more info on the project and where it’s going, head to Hobson’s Square in Cambridge.
Special thanks to our brilliant photographer Alex Ramsey for finding the time to capture it before it disappeared – his wonderful photos are here below and top image:
Alex Ramsay
20 Alex

Alex Ramsay Alex Ramsay sculpture


UPDATE – May 2017

The Bronze House – raised!

Last week we went to Cambridge to raise the sculpture which we built for Heather and Ivan Morison. The chestnut timbers had been scorched by the Morisons with a giant blow torch, then tarred and finally rubbed down by hand with a wire brush. The large-scale public sculpture was raised on Hobson’s Square, Trumpington in Cambridge. It sits at the centre of the square referencing the Bronze Age archeology found on the site.

Castle Ring Oak frame studio morison cambridge

Castle Ring Oak Frame sculpture

Bronze house cambridge sculpture

Studio Morison Cambridge